Prediction of HAZ Maximum Hardness in Tig Welding Process by Using Response Surface Methodology Based on JWES ANN Model
Abstract
This study presents a developing modeling approach integrating Response Surface Methodology (RSM) with the JWES (ANN) model to predict the maximum hardness of the Heat Affected Zone (HAZ) in Tungsten Inert Gas (TIG) welding. Using EH36 TMCP steel as the base material, experimental design through Central Composite Design (CCD) was conducted by varying welding current, voltage, and velocity. The HAZ maximum hardness values were predicted via JWES ANN model and compared against those derived from RSM-based regression equations. The model demonstrated high accuracy, with a Predicted R² of 0.9821 and Adequate Precision ratio of 84.226. Statistical analysis confirmed the significance of key process parameters. The results validate the effectiveness of combining JWES ANN model predictions with RSM optimization in achieving accurate HAZ maximum hardness modeling.